BLF-188XR HF PA

Normally I use a tube for a high power Pa. However the LDMOS devices seems fun. I also wanted to try to build something different.

I will use the EB104 input/output board as base for this amp. LDMOS comes from other source.

/pa1.jpg

 

One benefit is the PSU, which can be found as surplus. The PSU I found is a CISCO/SONY APS-172. It is rated 50V 28Amp, which is perfect for this project.

/psu1.jpg/psu2.jpgI have mounted Canon MS-contacts and fuses. The small one is for 12V. I also changed the original fan which is very noisy.

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I made the heat spreader myself. I actually found a nice piece in a metal scrap yard.

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There are some benefits and also drawbacks with these devices. One minus is the relative expensive low pass filter that is needed, (mine is cheap). It is still possible to build a tuned output, however I will make the more standard toroid/capacitor filter. Also my antenna cannot handle 80M and only 300w on 6m which means that I only need to make 3 low pass filters. I made a simple board with 16A 250V relays and T80-2 toroids (5-pole Chebyshev). We will see about heat etc later.

/lpf2.jpg/lpf1.jpg

The Tg was about -0.4dbm for zero level, there is a loss in the 1M RG-58 used during measurement. However it seems that first harmonic is -24db down for the 20M filter.

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The Pa controller uses a Arduino Nano as base. It has digital outputs for band switching, temperature reading, buttons, analog inputs from SWR bridge and a LCD. There are 3 9-pole d-sub contacts for DO, LCD and controls. The 2 RCA phono is analog in from the SWR bridge. The temperature sensor (DS1820) can be seen to the right.

/ldmos-mcu.jpg

There are 2 menys to display different data. I will probably remove the bias Voltage reading and add drain current instead. (Here the Voltage reading is open floating only).

/meny1.jpg/meny2.jpg

 

To be able to measure power and SWR a simple SWR-bridge was made.

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Ongoing.

/pa-inside1.jpgThe TX/RX switch relays are also from EB104. They are much cheaper than coaxial releys.

 

 

So far....

/pa-1.jpg

Bad luck, Do not buy Chinese fake transistors.

Well after a testrun the BLF went up to a nice smoke cloud. The Chinese fake could not stand for much. From my understanding the real/original LDMOS has markings on the drains. (4 cuts) mine had no markings.

 

A picture inside an original BLF188XR. With markings on the drains. Large matching capacitors.

/blf-inside.jpg

 

Picture inside a fake one. No markings.

/fake-blf.jpg

 

This serie of BLF188XR seems to be fakes. Only a few connections compared to the other. No matching capacitors inside.

/fake2-blf.jpg

On QRZ forum you can read from others which also had bad luck with counterfeit BLF-188XR

https://forums.qrz.com/index.php?threads/chinese-conterfeit-components.533429/page-2

 

 

 

Next time I will use liquide metal. From my perspective just as good as soldering.

/liquide.jpg

 

The EB104 board has a -4db input attenuator. I added a 10db 100W made simple of Caddock resistors. The real attenuation is 11.4db @ 14MHz, (which includes the 50cm RG-58 and connectors).

/hf-10db-damp.jpg/hf-10db-specka.jpg

 

To be able to test the PA I needed a dummy load. I made one of 4 250W 50Ohm resistors. The resistors is mounted on a copper heatspreader and then to a aluminium heat sink.

/dummy.jpg/dummyinside.jpg

 

 

Updated with Current and Voltage reading unit insted of read the values to the AVR.

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